Monday 4 February 2013

Bandsaw #1: Woodgears 16" Wooden Bandsaw



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This tool will be quite a large undertaking for novice ol’ me, but I’m poor and have a pile of cherry and walnut logs in my carport that need to be resawn into dream guitars and heirloom furniture (in my head). I’m just starting the journey, so be patient. I have a 15 month old son and a lovely wife that take precedence. When I’ve had it with one of the, I seek refuge in my man cave and work on my saw. So if this takes a while you know we are all getting along over here. If I finish it this month, we are about to kill each other.


Plans: So folks. Just go to woodgears.ca and check out Matthias’ videos. You might end up building a saw too. :) The plans are worth every penny. They are magnificently detailed, with lots of pictures and CAD diagrams, and Matthias will answer your questions.


Modification of plans: We try things. Well, I am going to raise the frame by 7cm so that it fits a 111” blade rather than the 105” blade that the saw was designed for. Call me crazy, but I want to make a large out feed table and sled for sawing logs. I’ve been warned, I know, but I have to try it.


First pieces for me are the guide blocks. I was still scrounging for wood for the larger parts when I started these. The guide blocks are Bloodwood. It’s the hardest wood I have besides some ebony which which I’m saving for guitar bridge blanks. Wood is measured in Janka units. (not Jenga—that’s a game made of wood). As a reference, pine is about 400 on the Janka scale. Hard Maple is about 1400. Bloodwood is 2900. Use the hardest wood you’ve got for guide blocks.


Next step is to cut frame pieces and rough out the wheels. I scrounged an old wooden cabinet that was being tossed which has given me enough wood to laminate the entire frame. What a find! I love it when that happens. 40 of the pieces are cut. (There are about 70 in in the frame total).


More later….






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The old time woodshop journals #39: Trials of the pine



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I was having a rather cold and uninteresting time trying to draw up plans for my recent Country carving throne project so I set my feet to the woods for some pine that may allow me to create a piece to use in my shop. I knew just off the edge of the woods where I could fetch a pretty good chunk for a rustic bench to use for various tasks from sawing, hewing, etc. I needed to connect with some outdoor timber work, get the blood flowing (it was a cold day!) and have some challenges to try and meet my satisfactions with.


Our weather was off and on presenting temperatures of 30-35 degrees with short sessions of light snow. The air was clear as I walked in the shop to collect my two man/one man keystone saw. About an eighth mile down my dirt road off towards the woods I walked into a small path where I approached the bull pine timber I sought after. This sadly was another hurricane sandy victim and not too long off I took the midsection away for a bowl horse or clave I also want to make for the shop.


Here is the piece in progress …......ahhhhh the mighty pine!
DSC04985


I guess although I love getting that ebay win or cheap auction find I try to use all of these tools so I can learn how they are of best use. Collecting is fine and appreciated but they were made to use in some form. I think somewhere in the winds those former souls of craftsmen guide you along with the appreciation that the new owner continues to learn the ropes of the old dogs. So if it’s an old hand tool in great shape I give it care and use it a little.


As the sawing began I was sure to randomly hit my saw with some wd-40 making the kerf a much smoother ride as the heavy sap was soon to stick the job too tight to continue. I paced myself since this style of work is not something I usually do although the wd-40 made the exercise ease through finality in about 20 minutes.


I have sawn through, not as bad as I originally had planned. DSC04987


I enjoyed the work breaking for a few seconds here and there just looking around taking the pine aroma in and thanking the good lord for feeling so free in the rythm of the outdoors. Once I cut through such a piece I feel this connection with it, like you had to gain it’s respect with your sweat and hard work. I love that the most in this sort of task, the climb is in fact just as rewarding as the last coat of linseed oil as you stand back and snap the finished picture of your project. This old bull pine is one mean lady, heavy, unforgiving grain, gold and rich with knots the size of large stones that will buck your hatchet edge almost just as hard.


Standing one end up and somehow rigging it in my grandfathers old red wheel barrow my senses were in high regard knowing full focus and skill were nesseceary for backing this timber out to the dirt road. The diameter was a healthy 9.5 inches as the weight was more than enough. I gained my rythm in pulling the barrow along and up the slight incline back towards the shop to unload my catch.


On to the barrow with care and steady moves! DSC04990


Back to the shop and time to shave the bark off, a sharp drawknife suits you for a handy way of dealing with this.

DSC04994


The work here is a wonderful chore, especially if the scent of pine is a favorite to breathe in…..lucky me..lol.

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This portion of the task is done, now onto the relieving of the top by splitting…..or so I think…lol.


DSC04999


I would love to tell you that this pine with some wedges split down like a champion, but this piece needed to school me. I wedged, I hammered, I wedged some more and noticed the small split beginning and then the lesson was to be had…lol. No way will you split through these knots, it is just not going to happen. My German nature is sometimes a bit hard headed indeed, and I realized I forgot to read the map of the grain, I was lost in tunnel vision of the creation, well off the path of the message the wood was conveying to me with every heaving smash of hammer to thy wedge….lol.


So, we have to find a way, and nothing would work better than to simply make relief cuts fairly close together and chisel the top pieces out! I forgot the shot of the final pieces dismissal but the relief cuts pictured did a nice job, although those knots still were a battle to knock out cleanly.


This was hard work, I sure needed it too. This work tames a bad attitude quick and tempers your focus to the warmest measures. I felt extremely alive in the 30 degree shop, sawing down relieving another portion, muscles burning, sawdust shaking to the ground. It was a totally invigorating process, challenging the roughest cut work, beauty was on hold in place of gritting out the exercise to produce the raw form of this rugged wood. I felt those chopped knots guiding my will to see the whole thing through, and was sure that years after I will always remember this cold night in the shop executing the cuts to my desired vision.


Of course such extensive physical wood work feels better as you plow through in cold weather, although I humbly admit the layout and lines of cabinetry yearns for warmer thinking conditions as I held off working on my country carving throne…lol.


A pine puzzle if you will. I forgot my ways excusing grain pattern fundamentals and would paid the price…lol.

DSC05003


The oldest tricks for the oldest of trades, when in doubt relief cuts to lose the wood. Make no mistake those knots held tough even still.

DSC05008


Took some 2×3 lumber and rounded some tenons for possible legs!
DSC05011


With spokeshave in hand sitting at the shave horse is a wonderful way to get great exercise as well as a much needed skill building session of using a spokeshave. I recalled watching the great chairmaker Brian Boggs work a chair piece down at the horse and was awed by his sense of absolute skill in the shaving of it.

DSC05013


Here is a rough sketch giving the basic setup of what this would be handy for. Bench-and-clave


This is a shop project, something I tend too when I can. I am hoping to get this and my bowl horse (or clave) up for the spring. The bowl horse/clave is another log split affair used for making wooden bowls or even jigged properly with wedges is available for wooden clog making!


Well I suppose I should clog onward myself, I hope you enjoyed seeing some of this madness.


”Take time and enjoy those things thought as little, as you may someday see they are far greater in your empty days and yearn for their forgotten gifts” JJW


Thank you for your time,

Shave on!


Joe





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The Marble Tower



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The Marble Tower


This is my third marble machine. It is called the Marble Tower. The original design is by a man named Richard Brown. He has done some amzing work on marble machines. If you’d like, you can find him on You Tube under the name xeniaguy2.

I really enjoyed building this, as I have all the marble machines so far. However, for you all that keep up with my work, you know I normally provide a link where you can purchase plans for anything I build using plans. I will not do that for this project. The plans are called the Amazing Marble Machine Pattern Pack and are not hard to find if you want them. They are sold by one of the major scroll sawing magazine companies.


I will not provide a link because I do not like to sound like I am recommending something that will give some people issues. I thoroughly enjoyed building this. However, I really enjoy problem solving and puzzles. There are so many errors in the plans, if you are not extra, extra careful and read four steps ahead at all times, you will either reach point where you have to start over, or you will have to redesign (the way I done) certain aspects of the project to make it all work. I prefer the redesigning method because, to me, that was part of the fun of it.

If you try to follow the plans to the letter, there are just too many times that measurements for the parts lists and the overall dimensioned drawings do not correspond with each other, and other times, there are assemblies where you are told one thing in the drawings, and something different in the written instructions.

I am not ranting. I had a blast building this. I am only warning anyone who does go looking for the plans. please do not get mad at me if you buy the plans and run into similar issues. I’ve had this problem before with another project. If you wish to contact me, I am happy to help solve any issues you have, but I will not help if you get an attitude towards me. I have warned you of the problems beforehand.


All that being said, this thing is a lot of fun to build, and to play with. It holds twenty six marble in the storage unit up top. It has a start button that releases the first marble that leaves the unit either left or right. Once that marble reaches bottom, it actuates a system that automatically releases the next marble that will take the alternating path. This marble will, in turn, release the next, and it’ll keep going until all the marbles reach bottom. The plans say six minutes, but timing mine, it took five minutes and eighteen seconds from the time the start button was pushed until the last of twenty six marbles completed it’s run.


The plans give you all measurements to be cut out of standard size plywood. As some of you know, I absolutely hate plywood and will not use it if at all possible. I used solid wood. The boxes, and some of the braces and such, are cottonwood. The marble runs and assemblies are sapelle. The bases and feet are sycomore.

Also, I changed some things on the plans, not because of issues with the plans, but because of my personal preferences. For example, the plans give you instructions on how to make a jig to glue up the ramps and tracks out of three seperate pieces. Instead, I cut all these parts out of solid stock using a different sort of jig I threw together my self for the table saw.


So, I don’t know what else to say about it. I’m glad to answer any questions.

Before asking though, watch the video:





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Answer - Week 5 - Thursday - British Mensa

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